P2031 – Incorrect Reductant Detected Quality: Troubleshooting and Fixing the Issue

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P2031 is a generic powertrain code that applies to vehicles equipped with OBD-II systems, particularly those with diesel engines or gasoline engines featuring catalytic converters. This code indicates a malfunction in the exhaust gas temperature (EGT) sensor circuit for Bank 1, Sensor 2.

In our workshop, we've noticed that the P2031 code is fairly common across various European car makes, particularly in diesel models. We've seen it frequently in Volkswagen, Audi, and Mercedes-Benz vehicles, with the Mercedes E-Class and Volkswagen Touareg being repeat offenders. The code often appears after extended highway driving or in vehicles with higher mileage. While it's not usually an immediate threat to engine operation, we've found that ignoring it can lead to decreased fuel efficiency and potential damage to the catalytic converter or diesel particulate filter over time. In most cases, we've been able to resolve the issue by replacing the faulty exhaust gas temperature sensor, though occasionally we've had to address wiring issues or clean excessive soot buildup from the sensor.

Urgency and Drivability

While P2031 does not typically cause immediate drivability issues, it is considered a critical fault that requires prompt attention. Continuing to drive with this code active may lead to:

  • Reduced fuel efficiency
  • Increased emissions
  • Potential damage to the catalytic converter or diesel particulate filter (DPF)

It is generally safe to drive to a repair facility, but prolonged operation should be avoided.

Code Explanation and Affected Systems

P2031 is triggered when the Engine Control Module (ECM) detects an issue with the EGT sensor circuit during the warm-up period after a cold start. The EGT sensor is crucial for:

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  • Protecting the catalytic converter from excessive heat
  • Monitoring DPF regeneration in diesel engines
  • Adjusting fuel mixture and ignition timing

Affected components:

  • Exhaust Gas Temperature Sensor
  • Sensor wiring and connectors
  • Engine Control Module (ECM)

The EGT sensor is a thermistor that changes resistance based on exhaust temperature. It typically receives a 5-volt reference signal from the ECM and returns a variable voltage depending on the exhaust temperature.

Common Causes

  1. Faulty EGT sensor
  2. Damaged wiring or connectors
  3. Exhaust leaks near the sensor
  4. Soot or ash buildup on the sensor
  5. ECM malfunction
  6. Removal of catalytic converter or installation of aftermarket exhaust components

Diagnostic Procedure

Tools required:

  • OBD-II scanner
  • Digital multimeter
  • Wiring diagrams for the specific vehicle model

Step-by-step diagnosis:

  1. Connect an OBD-II scanner and retrieve all stored codes and freeze frame data.

  2. Locate the EGT sensor on Bank 1, typically between the exhaust manifold and catalytic converter or before the DPF in diesel engines.

  3. Inspect the sensor and wiring for visible damage, corrosion, or loose connections.

  4. Check for exhaust leaks near the sensor.

  5. Measure the resistance of the EGT sensor:

    • Disconnect the sensor
    • Use a multimeter to measure resistance between sensor terminals
    • A typical good reading is around 150 ohms at room temperature
    • Heat the sensor with a heat gun and observe resistance change
  6. Check the voltage at the sensor connector with the key on:

    • One wire should show approximately 5 volts
    • The other wire should be ground
  7. If wiring checks out, compare readings from Bank 1 Sensor 2 with other EGT sensors to identify discrepancies.

Repair Solutions and Prevention

  1. Replace faulty EGT sensor
  2. Repair or replace damaged wiring and connectors
  3. Clean sensor of soot or ash buildup
  4. Repair exhaust leaks
  5. Update ECM software if applicable
  6. Ensure all exhaust components are OEM or approved aftermarket parts

To prevent future occurrences:

  • Perform regular maintenance, including exhaust system inspections
  • Use high-quality fuel and oil
  • Address check engine lights promptly

Estimated Repair Costs

  • EGT Sensor Replacement: $150-$300 USD (€125-€250 EUR)
  • Wiring Repair: $100-$200 USD (€85-€170 EUR)
  • Diagnostic Fee: $100-$150 USD (€85-€125 EUR)

Labor costs may vary by region and vehicle make.

DIY Repair Guide

For qualified mechanics:

  1. Disconnect the battery negative terminal.
  2. Locate and unplug the EGT sensor connector.
  3. Remove the sensor using an appropriate socket (typically 22mm or 7/8").
  4. Install the new sensor, torquing to manufacturer specifications (usually 20-40 Nm or 15-30 ft-lbs).
  5. Reconnect the sensor and battery.
  6. Clear the fault code and perform a test drive to ensure proper operation.
  • P2032: EGT Sensor Circuit Low (Bank 1, Sensor 2)
  • P2033: EGT Sensor Circuit High (Bank 1, Sensor 2)
  • P0401-P0409: EGR System Malfunction codes
  • P0420: Catalyst System Efficiency Below Threshold

These codes often appear alongside P2031 and may indicate broader exhaust system issues.

Specifications

  • EGT Sensor Operating Range: Typically 100°C to 900°C (212°F to 1652°F)
  • Sensor Resistance at 20°C (68°F): Approximately 150 ohms
  • Sensor Voltage Range: 0-5 volts
  • Torque Specification: 20-40 Nm (15-30 ft-lbs)

By addressing P2031 promptly and thoroughly, engineers and mechanics can ensure optimal engine performance, emissions control, and longevity of exhaust system components.

Frequently Asked Questions About P2031

What does the P2031 code mean?

P2031 indicates an issue with the Exhaust Gas Temperature (EGT) Sensor Circuit for Bank 1, Sensor 2. It suggests the sensor is not providing accurate temperature readings to the Engine Control Module (ECM).

How urgent is it to address a P2031 code?

While not immediately critical, P2031 should be addressed promptly. Continued driving may lead to reduced fuel efficiency, increased emissions, and potential damage to the catalytic converter or diesel particulate filter.

Can I continue driving with a P2031 code?

You can typically drive to a repair facility, but prolonged operation should be avoided. Address the issue as soon as possible to prevent potential damage to exhaust components.

What are the common causes of a P2031 code?

Common causes include a faulty EGT sensor, damaged wiring or connectors, exhaust leaks near the sensor, soot buildup on the sensor, or ECM malfunction.

How is P2031 diagnosed?

Diagnosis involves using an OBD-II scanner, visually inspecting the sensor and wiring, checking for exhaust leaks, and testing the sensor’s resistance and voltage output.

What tools are needed to diagnose P2031?

An OBD-II scanner, digital multimeter, and wiring diagrams for the specific vehicle model are essential for proper diagnosis.

How much does it typically cost to repair a P2031 code?

Repair costs can range from $150 to $500 USD (€125 to €420 EUR), depending on the cause and whether parts need replacement.

Can I repair P2031 myself?

If you’re a qualified mechanic with proper tools and knowledge, you can perform the repair. However, it’s often best to seek professional help due to the complexity of exhaust systems.

What are the symptoms of a P2031 code?

Symptoms may include an illuminated check engine light, reduced fuel efficiency, and in some cases, decreased engine performance.

Is P2031 a generic or manufacturer-specific code?

P2031 is a generic powertrain code applicable to various vehicle makes and models equipped with OBD-II systems.

How does the EGT sensor work?

The EGT sensor is a thermistor that changes resistance based on exhaust temperature. It receives a 5-volt reference signal from the ECM and returns a variable voltage depending on the temperature.

What’s the normal operating range for an EGT sensor?

Typically, EGT sensors operate in a range from 100°C to 900°C (212°F to 1652°F).

Can a P2031 code cause damage if ignored?

Yes, ignoring P2031 can potentially lead to catalytic converter damage, reduced fuel efficiency, and increased emissions.

Are there any related codes to P2031?

Yes, related codes include P2032 (EGT Sensor Circuit Low) and P2033 (EGT Sensor Circuit High) for the same sensor location.

How often should EGT sensors be replaced?

EGT sensors don’t have a specific replacement interval. They’re typically replaced only when they fail or show signs of malfunction.

Can exhaust modifications trigger a P2031 code?

Yes, aftermarket exhaust modifications, especially those that remove or relocate catalytic converters, can trigger P2031.

How does P2031 affect emissions testing?

A vehicle with an active P2031 code will likely fail an emissions test, as it indicates a problem with the exhaust system monitoring.

Can extreme weather conditions cause a P2031 code?

While rare, extreme cold could potentially affect sensor readings. However, EGT sensors are designed to withstand a wide range of temperatures.

Is it safe to clear the P2031 code without fixing the underlying issue?

Clearing the code without addressing the root cause is not recommended. The code will likely return, and you risk potential damage to exhaust components.

How long does it typically take to repair a P2031 issue?

Repair time can vary from 1-3 hours, depending on the cause and the vehicle model. Simple sensor replacements are quicker, while wiring issues may take longer to diagnose and repair.

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